Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t

Product Details
Customization: Available
After-sales Service: Lifetime
Type: Pressure Leveler
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  • Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
  • Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
  • Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
  • Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
  • Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
  • Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
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Basic Info.

Model NO.
YJZ-100
Usage
H Beam Flange
Voltage
380V
Automatic Grade
Automatic
Principle
Large Deformation
Certification
TUV, CCC, ISO9001, CE
Warranty
12 Months
Customized
Customized
Condition
New
Flange Width
200-1000mm
Flange Thickness
8-100mm for Q345 Steel
Web Height
360mm-2000mm
Straightening Speed
5.2m/Min Hydraulic Adjusting Speed
Hydraulic Main Cylinder Pressure
400t
Motor Power
22kw
Top Force of The Main Pressure Wheel
2,500 kN
Transport Package
Suitable for Export Transportaiton
Specification
8-100mm for Q345 steel
Trademark
SAFETY CNC
Origin
China
HS Code
8462291000
Production Capacity
30units/Year

Product Description

                    Hydraulic Straightening flange for H-Beam, YJZ-100 

 Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
Parameters
Flange width: 200-1000mm,
Flange thickness: 8-100mm for Q345 steel,    6-110mm for Q235 steel 
Web height≥360mm-2000mm,thickness:8-60mm(materials: Q345).
Straightening speed: 5.2m/min (Hydraulic adjusting speed)
Input hydraulic lifting roller conveyor 9 meters * 1 set+3 meters * 1 set
Output hydraulic lifting roller conveyor 9 meters * 1 set+3 meters * 1 set
Hydraulic motor+750 reducer transmission
 Hydraulic main cylinder pressure 400T
One set of hydraulic system with a motor power of 22kw
Note: The host requires a foundation pit depth of 0.8 meters (with a lower body)

1. brief introduction
This machine is suitable for straightening welding flange of "⊥" and "H" shap for H-Beam. The straightening principle is based on the lever principle composed of an upper roller and a transmission roller. When the corrected flange passes through, it undergoes bending deformation. Due to the preset force being greater than the yield point of the flange material, the elastic recovery coefficient decreases, thereby achieving the correction purpose.Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
  1. Performance characteristics
    1. Its main transmission adopts hydraulic motor+750 reducer transmission, with high transmission efficiency, large output torque, and fast correction speed.
    2. The straightening hole type adjustment adopts a hydraulic upward pressure structure, which has a large transmission torque, smooth operation, and easy adjustment.
    3. Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
    4. All straightening rollers are forged from high-quality alloy steel and undergo overall heat treatment to avoid the defect of easy cracking of the part.
    5. The straightening principle is to use the upper roller device and the transmission roller to form a hole pattern based on the lever principle, so that the straightened flange passes through the hole pattern, undergoes bending deformation, and is restored to the required correction shape through elasticity, thereby achieving continuous correction of the I-beam flange to meet quality standards.
Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t
2. Instructions for use and straightening parameters:
Suitable workpiece for pressing roller:
Web height:   ≥350 mm
Fange thickness: 8-100 mm
Fange plate width: 200-1000 mm
 
B
T
200 250 300 350 400 450 500 550 600 650 700 750 800-
1000
8-15                          
15-19                          
19-22                          
22-25                          
25-28                          
28-32                          
32-36                          
36-40                          
40-45                          
45-50                          
50-60                          
60-70                          
70-80                          
80-100                          
("T" is the thickness of the flange, and "B" is the width of the flange). The shaded part in the table means to meets the correction requirements.

3. Technical parameters
Top force of the main pressure wheel: 2,500 KN
Maximum transfer torque: 50KN.M
Corrective speed: 5.2m / min
Hydraulic system pressure: 20 (jacking cylinder) / 12 Mpa (hydraulic motor)
Hydraulic power: 22 kw
Total machine tool power: 27KW
Front and rear rollers (with hydraulic lifting): 12 M each
Total weight: about 26T (about 17 tons)
Applicable temperature: 0-450C
Power supply: 380V 50HZ 3HP

4. Scope of supply and the constituent units
A: The frame assembly includes: base, left and right walls, etc.
B: two institutions including: two sets of abdominal institutions.
C: The front and rear rollers contain: the front and rear rollers are 12 meters each, including 9 meters each for the hydraulic floating power rollers.
D: Hydraulic lifting correction transmission system includes: main hydraulic cylinder, main drive wheel, universal coupling, gear reducer, hydraulic motor, etc.
E: pressing roller and regulating device include 1 set of pressing roller and hydraulic regulating device and 1 set of pressing roller (340 mm).
F: Hydraulic system includes: oil tank, hydraulic valve, oil pipe joint, etc.
G: Electrical system includes: lifting position display device, motor, electric control and operation panel.
5. Tools and spare parts is sent with the machine
A: General active wrench 450mm 1 handle
B: 1 inner wrench 6-8-10-12mm
C: 1 engine oil gun

VI. Details of wearing parts (not in the scope of warranty time)
Number Name Material
1 On the pressure wheel 35CrMo
2 Main drive roller 35CrMo
3 Abdominal righting wheel 45
4 Hydraulic seal ring  
 
  1. Technical documents
A: 1 copy of User manual
B: 1 copy of Inspection technical specifications
C: 1 copy of Packing list
D: Installation foundation diagram (sent to users in advance) 1 copy
E: 1 Certificate of conformity

8, User made and self provided (1 operator)
1. Machine foundation, steel plates and expansion screws for foundation
2. 2 barrels (360kg) of anti-wear hydraulic oil for No. 46, and 60kg of oil for No. 46 gearbox.
3. Power inlet box 380V50HZ power inlet 3 * 16 square meters

Delivering photos:
Powerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400tPowerfully Hydraulic Straightening Flange Machine for H-Beam, Flange Thickness: 8-100mm for Q345 Steel, Hydraulic Main Cylinder Pressure 400t

 

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